Troy-bilt 4510 User Manual

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TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
Op e r a t O r s Ma n u a l
Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
FORM NO. 769-04060
(June 6, 2008)
Two Stage Snow Thrower — Polar Blast 4510
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Summary of Contents

Page 1 - Op e r a t O r ’s Ma n u a l

TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019Printed In USAOp e r a t O r ’s Ma n u a lSafe Operation Practices • Set-Up • Operation • Ma

Page 2 - To The Owner

WARNING! Do not over-tighten the cable. Over-tightening may prevent the auger from disengaging and compromise the safety of the snow thrower.If adjus

Page 3 - CALIFORNIA PROPOSITION 65

Snow thrower controls and features are described below and illustrated in Fig. 4-1. NOTE: For detailed information on all engine controls, refer to

Page 4

Primer BulbPressing the primer bulb forces fuel directly into the engine’s carburetor to aid in starting a “Cold” engine. NOTE: Do not use the primer

Page 5 - Spark Arrestor

Two-Way Chute Control™The two-way chute control is located on the left side of the dash panel and is used to control the distance of snow discharge fr

Page 6 - SAVE THESE INSTRUCTIONS!

Starting The EngineAttach spark plug wire to spark plug. Make certain the 1. metal loop on the end of the spark plug wire (inside the rubber boot) is

Page 7 - Assembly & Set-Up

Operating TipsNOTE: Allow the engine to warm up for a few minutes. The engine will not develop full power until it reaches operating temperature.WARNI

Page 8 - Chute Assembly

With the mounting holes toward the back, slide the new shave 4. plate into position and secure with the fasteners removed previously.LubricationGear S

Page 9

Figure 6-5Auger ShaftAt least once a season, one at a time, remove the shear pins from the auger shaft. Spray lubricant inside the hub of each auger

Page 10 - Gas & Oil Fill-Up

Loosen the two nuts which secure the chute bracket and 1. reposition it slightly. Refer to Figure 6-5.Retighten the nuts.2. Drive ControlRefer to “Aug

Page 11 - Controls and Features

Belt ReplacementBelt Removal PreparationDisconnect the chute crank assembly at the discharge 1. chute end by removing the hairpin clip and the flat wa

Page 12

To The Owner12Record Product InformationBefore setting up and operating your new equipment, please locate the model plate on the equipment and record

Page 13 - Chute Clean-Out Tool

Slip the auger control belt (the front belt) off the engine 2. pulley. Pull the 3. brake bracket assembly towards the cable guide roller and unhook t

Page 14 - Operation

If also replacing the drive belt, proceed to the “Drive 11. Belt” instruction. If not, reposition the transmission frame back onto the auger housing.

Page 15 - Operating Tips

Slide the bearing onto the left end of the hex shaft and 14. press into the hole on the left side the frame.Place the belleville washer (rounded side

Page 16 - Maintenance & Adjustments

Off-Season StorageIf the snow thrower will not be used for 30 days or longer, the equipment needs to be stored properly. Follow storage instructions b

Page 17 - Adjustments

24Problem Cause RemedyEngine fails to start Choke control not in ON position.1. Spark plug wire disconnected.2. Fuel tank empty or stale fuel.3. Engin

Page 18

Replacement Parts925Component Description Part NumberExtention Cord, 110V 929-0071Auger Drive Belt 954 -04131Wheel Drive Belt 954-0367Friction Wheel A

Page 20

27se c t i O n 10 — nO t e s

Page 21 - Changing Friction Wheel

MANUFACTURER’S LIMITED WARRANTY FORGDOC-100020 REV. AThe limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise pu

Page 22 - Figure 7-11

Important Safe Operation Practices23TrainingRead, understand, and follow all instructions on the 1. machine and in the manual(s) before attempting to

Page 23 - Off-Season Storage

4 se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e sSafe Handling of GasolineTo avoid personal injury or property damage u

Page 24 - Troubleshooting

5se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e sMaintenance & StorageNever tamper with safety devices. Check their

Page 25 - Replacement Parts

6 se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e sSafety SymbolsThis page depicts and describes safety symbols that may

Page 26

Secure the upper handle and lower handle with the two 4. wing nuts and carriage bolts removed earlier. Tighten the two wing nuts already installed in

Page 27 - 27se c t i O n 10 — nO t e s

Place chute assembly onto chute base as shown in Figure 3-5. Make sure that the chute notches engage with the spiral end of chute directional control,

Page 28 - GDOC-100020 REV. A

Auger and Drive Control CablesWARNING! Prior to operating your snow thrower, carefully read and follow all instructions below. Perform all adjustment

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